Planning Background

Overview Main Image

Overview

Planning Conditions includes information about conditions and variables that may influence future planning at KSC.

  • An analysis and understanding of natural and built environment parameters facilitated delineation of development suitability and ultimately the highest and best use of land and facility resources.
  • An understanding of how land is currently being utilized forms the basis for a future land use planning framework optimizing utilization, adjacency relationships and compatibility.
  • Access and circulation to existing development areas is described in the context of a quinti-modal transportation network.
  • Utilities services to all development areas, including ownership, maintenance and operational considerations are described in the context of capacity, reliability and sustainability.
Development Capacity Main Image

Development Capacity

Overview

Kennedy Space Center (KSC) was developed in the 1960s to support the launch capabilities of the Saturn V rocket in support of the Apollo Program. Prior to this development, KSC was largely undeveloped and dominated by low-lying salt marshes and palmetto scrub lands, with limited existing infrastructure and development associated with small agricultural and fishing communities.

  • Modifications to the Merritt Island site by U.S. Army Corps of Engineers were made to support Saturn V launch operations with the ability to be altered to meet the launch requirements of future NASA programs.
  • Today, approximately 7,500 acres are actively used to support space mission operations, leaving approximately 95 percent of KSC’s 141,829-acre land area largely as it was when acquired and relatively undisturbed from its natural condition.
  • The remaining lands are managed by partner agencies including the United States Fish & Wildlife Service (USFWS) as the Merritt Island National Wildlife Refuge (MINWR) and by the National Park Service (NPS) as the Cape Canaveral National Seashore (CNS).
  • There are several key characteristics of the natural and built environment that greatly influence development suitability and development capacity to accommodate functions associated with space launch, exploration, and recovery activities.
  • These planning considerations have been integrated in development suitability and development capacity analyses to identify those land areas that are suitable for development, not suitable for development or suitable for development with mitigation or restrictions.

Natural Environment

The unique relationship between space flight and protection of natural resources is carefully orchestrated to ensure that both objectives are achieved with minimal conflict. As such, KSC has enabled undeveloped portions of its land to be managed for wildlife habitat conservation in conjunction with USFWS, and, as a conditional and non-interfering use, public access for recreational purposes to pristine coastal beaches, inland waterways, and nature trails.

Wildlife Habitat

KSC is home to an abundance of unique wildlife habitats that have been designated as federally significant. MINWR provides habitat for over 1,000 plants, over 500 wildlife species including 330 bird species 90 of which nest in the Refuge. Likewise, the Indian River Lagoon is a designated “estuary of national significance,” which is home to 400 species of fish, 260 species of mollusks, and 479 species of shrimp and crabs.

KSC is home to fifteen wildlife species that are currently federally listed as threatened or endangered - more than on any other national wildlife refuge in the continental United States. Habitat associated with the Florida scrub jay, Caribbean manatee, gopher tortoise, and indigo snake are of particular species management concern. Of particular importance is the Florida scrub jay whose habitat encompasses approximately 25,954 acres on KSC. This is the only species of bird found exclusively in Florida, thus, KSC and the MINWR actively manage and protect its habitat through prescribed burns and mechanized vegetation work. Any development activities that could potentially destroy habitat associated with these species, or impede the management of habitat through controlled burns, must be carefully evaluated for impacts.

Wetlands

There are 41,425 acres of wetlands consisting of estuarine and marine, lake, freshwater pond, freshwater emergent, freshwater forested/shrub, and riverine land categories. Destruction or impacts to wetland areas, or upland scrub deemed critical to species management or preservation may require significant mitigation and associated additional development costs.

Open Water

Open Water constitutes 56,385 acres of land area unsuitable for development, including Mosquito Lagoon, portions of the Indian and Banana Rivers and associated waterways.

Climate Change

Much of KSC land areas are low-lying, poorly drained, and vulnerable to inundation by periodic storm events. These low-lying areas are also most at risk to be affected by global climate change in future decades. Areas of existing facilities or structures that are in 0-1.20 meters NAVD (North American Vertical Datum) should be assessed relative to anticipated future climate and weather conditions. Where practical, the function within existing facilities should be relocated to ground 1.82 meters (approximately 6 feet) or above where required. Future critical facilities shall be constructed outside the 500- year flood plain. Where practical, existing critical facilities should be hardened to withstand a 500 year flood event, or their functions moved to an area outside the 500-year flood plain

Built Environment

In addition to development constraints associated with conservation of natural environment, the built environment – current, historical and prehistorical - have key characteristics unique to a spaceport that influence development suitability and development capacity. These considerations include Quantity Distance (QD) arcs, lines of site and vehicle impact limit lines. Principals that have historically guided land use planning at KSC include risk avoidance for the general public, risk management for KSC personnel and the proactive mitigation of cultural resources. This includes keeping the general public separated from launch hazards by establishing significant safety buffers, as well as limiting access to hazardous areas by KSC personnel as appropriate to the nature of the hazard and corresponding mission requirements.

Line of Sight

Telemetry and other data acquisition require an unimpeded “line of site” between collection devices and the object being tracked, normally a space flight vehicle on the launch pad or in flight. Line-of-site corridors are managed through height restrictions and siting processes.

Environmental Remediation

Numerous sites are known to have been environmentally contaminated by past practices, which are being monitored and remediated proportional to available funding. Development in environmental remediation areas should be avoided in favor of unencumbered sites. Environmental baseline studies documenting existing conditions and identification of any past contamination are carried out by NASA prior to allowing any new uses or users to develop or redevelop on KSC property. All land and facility usage agreements with new spaceport users contain language that requires them to accept liability for their future activities.

Quantity Distance Arcs

Quantity Distance (QD) arcs and launch/landing hazard impact limit lines are safety zones that are dependent upon the explosive nature of an activity, or the potential for debris and hazardous materials to impact the ground or population in the event of a launch or recovery mishap. QD arcs encompass 1,842 acres on KSC and are concentrated in vertical and horizontal launch, assembly integration and testing, and space systems test and processing areas.

Cultural Resources

KSC has an active Cultural Resources Management Plan (CRMP). Consistent with Section 110 of the National Historic Preservation Act (NHPA), the CRMP, as developed and implemented, encourages a proactive approach by KSC managers, and their recognition of the cultural and scientific value of the cultural resources that are under their jurisdiction. This Master Plan complies with the CRMP and all development that occurs at KSC must consider cultural resources and integrate them into the decision-making process.

Developable Areas

Developable land was identified by removing areas that were considered unsuitable for development including: water, wetlands, land within an existing QD arc, critical wildlife habitat, or roads from the 141,829 acres of KSC land. When removing these areas from consideration, a total of 15,294 acres of land is suitable for development without mitigation measures or other restrictions. Approximately half of the developable land area is currently developed; yielding approximately 8,000 acres for future development, which provides a land resource foundation for the future development framework. Development suitability criteria/variables and resultant land area filtered as unsuitable for development is summarized below:

Water Thumbnail
Water - 56,385 Acres
Wetlands Thumbnail
Wetlands - 41,245 Acres
QD Arcs Thumbnail
QD Arcs - 1,842 Acres
Scrub Jay Habitat Thumbnail
Scrub Jay - 25,954 Acres
Road Area Thumbnail
Roads - 447 Acres
Existing Land Use Main Image

Existing land Use

Documentation of existing land use provides a means to understand how land is currently used, including utilization patterns, adjacency relationships, and compatibility. Observing and analyzing these current uses will help form the future land use plan, the underlying tool that will facilitate transformation to a multi-user spaceport. Land use classifications are used to describe the primary activity of all facilities and associated land areas.

An understanding of existing land land use forms the ground work for development of future land considerations to promote the right-sizing of NASA operations at KSC. Existing land use and development patterns will be used as a foundation to consolidate NASA operations into a smaller geographic footprint. Building upon existing land use patterns, future NASA and non-NASA operations will be formulated into functional areas with well-defined activities that will streamline safety and security considerations while promoting the maximum utilization of KSC’s horizontal infrastructure capacities.

 


Vertical Launch

Vertical launch includes all facilities and land area directly related to vertical launch operations, inclusive of launch pads 39A, 39B and 41. It also includes immediately adjacent launch support facilities required to be operational at the time of launch. Quantity Distance (QD) arcs, launch hazard impact limit lines, other safety setbacks, and exposure limits are considered restrictions on the use of land adjacent to the Vertical Launch area. Land within these QD arcs is not designated part of the vertical launch land use.

Horizontal Launch and Landing

Horizontal Launch and Landing includes pavements, infrastructure, facilities and land area directly related to horizontal launch and landing operations. Horizontal Launch and Landing includes all paved runway surfaces, aprons, or similar runway features primarily associated with the Shuttle Landing Facility. Imaginary surfaces related to airfield safety clearances consistent with FAA clearance criteria and requirements, Quantity Distance (QD) arcs, launch and landing hazard impact lines, other safety setbacks, and exposure limits are considered restrictions on the use of land in and adjacent to Horizontal Launch and Landing areas. Land covered by QD arcs is not designated as part of the Horizontal Launch and Landing land use classification.

Launch Operations and Support

Launch Operations and Support includes facilities and associated land areas essential to supporting a mission during launch and flight, including command, control and compilation, evaluation and communication of the data associated with launch vehicle activities. Storage of propellants and munitions is also included in this classification. Quantity Distance (QD) arcs, other safety setback, and exposure limits are considered restrictions on the use of land adjacent to the Assembly, Testing and Processing Area. Land within these restricted areas is not designated as part of the Assembly, Testing and Processing land use.

Assembly, Testing and Processing

Assembly, Testing and Processing includes facilities, operations and land areas that are essential to space vehicle component assembly, integration and processing prior to launch. Laboratories, material support and interface testing to achieve final assembly, test and closeout to prepare and test payloads, space systems and systems components for flight and integration, which may include hazardous commodities, are also included in this clarification. Primary uses and facilities support both government and commercial capabilities for payload assembly, integration, and processing; the development and testing of launch vehicle or spacecraft equipment at the component or system level; post-flight servicing and refurbishment activities; and spaceport operations. Secondary uses and facilities include associated and compatible manufacturing, logistics, or technical support functions. Quantity Distance (QD) arcs, other safety setback, and exposure limits are considered restrictions on the use of land adjacent to the Assembly, Testing and Processing Area. Land within these restricted areas is not designated as part of the Assembly, Testing and Processing land use."

Utility Systems

Utilities Systems land use classification includes land and facilities associated with KSC utilities infrastructure and systems (e.g., water, wastewater, gas, electrical, chilled water, communications and sewer systems). Utility easements help to define patterns and impacts associated with the development of utility systems and the overall land use pattern.

Administration

Administration includes facilities supporting operations management and oversight activities. Administrative functions/uses associated with management are more focused in the Industrial area. A subset of administration applies to administrative functions that are adjacent to and in support of assembly, integration and processing operations.

Support Services

Support Services includes all functions other than administration that provide management and oversight of KSC operations and services provided for overall KSC benefit, including operations and maintenance. Operations and maintenance land uses include supply, storage, facilities maintenance, motor pool, service stations, railroad, reclamation areas, roads and grounds maintenance and sanitary landfill facilities. Service land uses include: access control and entry gates; fire protection facilities and training areas; security facilities and related training areas; child development and care; training and conference; dispensary; data processing; environmental and occupational health; food service and photo operations facilities.

Public Outreach

The Public Outreach land use classification includes facilities and associated land areas that promote an educational, research or informational connection between the community and KSC. Examples of Public Outreach use include public reception/welcome centers, tour facilities, display and education areas, museums, memorials, launch viewing areas, recreation areas and conference centers.

Recreation

Recreation areas include parks, outdoor fitness, athletic fields, recreation buildings, centers and clubs. Examples of recreation land uses include KARS Park and KARS Park II complex. Coastal beaches and supporting facilities are part of the Cape Canaveral National Seashore and are classified as Operational Buffer/Public Use. Camping, fishing, picnic and related outdoor activity areas associated with the Merritt Island National Wildlife Refuge are also classified as Operational Buffer/Public Use.

Research and Development

The Research and Development (R&D) land use classification includes non-program specific laboratories, related facilities and associated land areas that perform research, experimentation and testing in support of developing new technologies, procedures and products to enhance existing and future programs at KSC. Light industrial and manufacturing functions, as well as commercial uses may also be accommodated within R&D land use areas. Integration of educational institutions offering advanced degrees in disciplines supporting space-related research and development activities provide added enhancement and support reinforcing R&D collaboration between KSC, private industry and the educational community. Examples of R&D land uses include chemical, physical standards and laser testing laboratories; missile research and testing facilities; centers for experimentation; innovative science and technology; and life science activities accommodated in Exploration Park.

Seaport

The Seaport land use classification includes port, harbor, wharves, docks and associated land areas to accommodate delivery or embarkation of materials, equipment or people via access to the mainland through means of sea going vessels. Land areas contiguous to wharves and docks that are used for the staging, off-loading, transfer and storage / processing of materials, equipment or people are also classified as Seaport land use. Existing Seaport use includes waterside facilities adjacent to the existing turning basin near the Vehicle Assemble Building. The turn basin was originally built to allow barges to off load rocket vehicle stages where they were then rolled into the Vehicle Assembly Building for processing and stacking. The turning basin was also used to receive and off load Space Shuttle's external tank.

Renewable Energy

Land areas designated to accommodate varying forms of renewable energy are designated Renewable Energy comprise this land use. Corresponding to fallow agricultural land and other underutilized property, land areas designated as Renewable Energy also includes research and production facilitating KSC’s goal for achieving increased on-site generation of its power from renewable sources. This includes current and future accommodation of solar array fields, as well as other emerging renewable energy technologies that may be developed in the future.

Operational Buffer

The Operational Buffer land use classification includes designated land areas intended to serve as operational safety and security buffers for space launch and landing activities, balanced with conserving KSC’s natural environment. A majority of the Operational Buffer land area is either submerged, vulnerable to inundation by rising water whether the result of storm event or climate change, or consists of high-value uplands habitat for species of critical concern, particularly the Florida scrub jay. Two sub-categories of Operational Buffer are designated:

Operational Buffer/Public Use

Operational Buffer/Public Use areas correspond to publicly accessible areas of Merritt Island National Wildlife Refuge and the Cape Canaveral National Seashore for recreational use in the northern portion of KSC, as a conditional use subject to the operational activities associated with KSC’s mission.

Operational Buffer/Conservation

Operational Buffer/Conservation areas correspond to land areas in the southern portion of KSC that may never have been developed, or sites that may have reverted to a natural environment over the years. Development in Operational Buffer areas may include infrastructure, operations of low impact, or small footprint facilities that may be required for support of space launch or landing operations.

Open Space

The Open Space land use classification includes undeveloped open land, not designated as Operational Buffer, within existing land areas. Open Space land areas include existing land that is primarily cleared of natural vegetation, level, and/or located in or immediately adjacent to developed areas where future development may be anticipated. Areas of fallow orange groves are also designated as open space.

Transportation Main Image

Transportation

Overview

KSC has over 50 years of experience transporting people and cargo outside Earth’s atmosphere. KSC’s transportation infrastructure is one of the most unique systems in the world, incorporating five modes of transportation:

  • Roads - Highway and roadway system providing connectivity to the external highway network.
  • Rail - Connectivity to State and National railway systems.
  • Air - Airfield and related flightline facilities to accommodate a range of aircraft.
  • Sea - Location and relationship to waterways that connect to global waterways.
  • Space - Vertical and horizontal launch and landing capacity to accommodate a range of existing and future space vehicles.

KSC's space transportation experience, combined with a transportation network that was designed to support multiple NASA programmatic operations, sets KSC apart from any other spaceport in the world and makes it truly quinti-modal.

Utilizing the infrastructure that support KSC's quinti-modal network, all KSC users have a comprehensive set of options to support any operation that will contribute to KSC’s continued role in furthering our understanding of the universe.

This quinti-modal transportation system is an integral component of Florida's Strategic Intermodal System (SIS), which integrates individual facilities, services, forms of transportation (modes) and linkages into a single, integrated transportation network.

SIS

The Florida Department of Transportation (FDOT) maintains a list of the state’s largest and most important transportation facilities that serve vital or inter-regional functions for the movement of people and goods.

As described by FDOT, the SIS:

  • Is made up of facilities and services of statewide and interregional significance (strategic).
  • Contains all forms of transportation for moving both people and goods, including linkages that provide for smooth and efficient transfers between modes and major facilities (intermodal).
  • Integrates individual facilities, services, forms of transportation (modes) and linkages into a single, integrated transportation network (system).

Within the SIS, facilities are designated a Corridor, Hub, Connector, Military Access, or Intermodal Logistics Center. These transportation facilities include the highest priority (and best funded) highways, airports, seaports, freight terminals, rail lines and public transit terminals.

The SIS has its own 25-year horizon Capital Improvements Plan (CIP) maintained by FDOT. The CIP is composed of a First Five Year Plan (years 1-5), a Second Five Year Plan (years 6-10) and a Cost Feasible Plan (years 11-25). The CIP serves as the driving force for major infrastructure funding in Florida as all projects that are planned for SIS facilities must have dedicated funding sources and anticipated schedule.

KSC, along with the Cape Canaveral Air Force Station (CCAFS), is designated as a SIS Spaceport Hub. This designation provides a path for FDOT to dedicate resources to transportation infrastructure that supports the viability of the Spaceport Hub in the future.

In addition to its own designation in the SIS Plan, several facilities adjacent to KSC are also SIS facilities.

Corridors:

  • Interstate 95
  • SR 528
  • Florida East Coast Railroad
  • Intracoastal Waterway
  • Shipping Lane from Port Canaveral

Hubs:

  • Port Canaveral

Connectors:

  • SR 405 (up to the boundary of KSC) linking the Spaceport to I-95
  • SR 401 linking SR 528 with Port Canaveral and the southern security gate of CCAFS
  • Jay Jay Railroad Bridge connecting the Florida East Coast Railroad to the KSC spur line
  • Canaveral Barge Canal connecting the Atlantic Ocean and Intracoastal Waterway via Port Canaveral

Roads

The road and bridge network serves all facilities and operations on Kennedy Space Center and Cape Canaveral Air Force Station. KSC has 1.5 million square yards of parking areas, 2.8 million square yards of roads, six major automotive bridges, and one railroad bridge that serve KSC and CCAFS.

The KSC road network consists of approximately 564 miles of roads, including 184 miles of paved roads, 380 miles of unpaved roads, and many other trails and access roads. Most paved roads on the Center are bituminous surface material constructed on a lime rock base and compacted soil sub-grade. Typical design standards for primary roads and highways on the Center include 12-foot wide lanes with sand stabilized turf shoulders. KSC’s main arterials, Kennedy Parkway and NASA Parkway, are separated by 30-40 foot and 10-20 foot medians respectively. Secondary roads to specific facilities are designed to accommodate the anticipated type of traffic.



Arterials are defined as roadways designed for high volume traffic connecting areas generating the greatest traffic volume. Arterials generally have a higher speed limit and accommodate faster traffic movement through KSC.

Center roads classified as arterials include:

  • Kennedy Parkway North and Kennedy Parkway South are main north-south roadways connecting the north terminus to the south terminus. NASA Parkway is the dividing line between the north and south portions of the road. All of Kennedy Parkway South is four lanes wide, while Kennedy Parkway North fluctuates between five lanes and two lanes. Kennedy Parkway North is five lanes with a median between NASA Parkway and VAB Road. This road includes three southbound lanes, four lanes with a median between VAB Road and Beach Road, and an undivided two-lane road between Beach Road and the north border of KSC and its terminus at U.S. Route 1.
  • The four-lane NASA Parkway connects U.S. Route 1 to KSC and is the primary gateway to the Industrial Area. West of Kennedy Parkway, NASA Parkway is a divided four-lane road and includes intersections with Space Commerce Way, which connects to Kennedy Parkway South, and the Visitor Complex. It also provides access to the Center through Gate 3. NASA Parkway east of Kennedy Parkway is four lanes until just past the Industrial Area, where it narrows to two lanes and crosses the Banana River to CCAFS. This road provides direct access from the Florida mainland to KSC and CCAFS.
  • Beach Road is an east-west corridor in the north area of KSC that provides direct access from Titusville to Playalinda Beach and the Canaveral National Seashore. It provides access to Kennedy Parkway North, which bisects the road and is also an alternative access point for KSC employees to the Center. This two-lane road runs 6.8 miles from the KSC property line at the terminus of the Max Brewer Causeway on the east to the national seashore gate on the west.
  • Titusville Road provides direct access from Titusville to the northernmost area of Kennedy Space Center. It is a two-lane road that runs 4.2 miles southwest to northeast connecting west Beach Road to the northernmost section of Kennedy Parkway North.

Collectors provide a transition for vehicular movements between arterials and local roads. Accessibility to adjoining areas and other roadways is not as strictly controlled as it is on arterial roads. Posted speed limits range from 35 to 45 miles per hour. Local roads provide direct access to buildings and parking zones. Posted speed limits range from 25 to 30 miles per hour. Roads classified as collectors include:

  • Saturn Causeway
  • Space Commerce Way
  • Schwartz Road
  • 5th Street SE

The currently designated secured and restricted areas of KSC were designed to support a single-user Center model. Access is controlled with permanent badges for employees and contractors and temporary badges for visitors. All access to the Center is via automobile and badges are checked at gates, which are staffed on varying schedules:

  • Gate 1 – Located at entrance to CCAFS, indirectly controls access to KSC through CCAFS.
  • Gate 2 - Located on Kennedy Parkway South, Gate 2 is a primary gate located south of NASA Parkway.
  • Gate 3 - Located west of Kennedy Parkway, Gate 3 is a primary gate on NASA Parkway West.
  • Gate 4 – Located on Kennedy Parkway North near the SLF, Gate 4 has restricted hours for access from the North.

Local roads form the balance of the Center’s transportation network channeling traffic onto collector and arterial roadways from concentrations of activities in various functional areas. The majority of local roads are located in the Industrial Area and VAB Area.

  • Industrial Area roadways are constructed in a grid system with avenues oriented north and south and streets oriented east and west. This grid system is accessed from NASA Parkway East via C, D and E Avenues and from Kennedy Parkway South via 5th Street. The Industrial Area grid system provides access to numerous vacant lots available for development and access to numerous key facilities that already exist, such as the Hypergolic Maintenance Facility (HMF), the KSC Headquarters (HQ) Building and the Space Station Processing Facility (SSPF). Two-lane roadways were constructed in the Industrial Area to support the SSPF. First and Second Streets were extended eastward to connect with new local access roads built to funnel traffic into parking areas for the SSPF. A newly constructed road connects East NASA Parkway with these extended roads.
  • Vehicle Assembly Building (VAB) area roadways include: Utility Road, Launcher Road, Fluid Service Road, Ordnance Road, and Instrumentation Road.
  • Saturn Causeway provides direct access to LC39A and LC39B is accessed via Pad B Road. The tow way and Astronaut Road provide access to the Shuttle Landing Facility.

Given KSC’s location on Merritt Island, bridges support all vehicular access to the Center. Bennett Causeway (SR 528) and Max Brewer Memorial Parkway (SR 406/402) were built and are maintained by FDOT.

Seven main bridges support operations at KSC (six automotive bridges and one railroad bridge):

  • Haulover Canal Bridge
  • Indian River Bridge - Eastbound
  • Indian River Bridge - Westbound
  • NASA/Kennedy Interchange Bridge – Eastbound
  • NASA/Kennedy Interchange Bridge – Westbound
  • Banana River Bridge
  • Jay Jay Railroad Bridge

The Indian River Bridges connecting NASA Parkway with south Titusville have the largest volume of daily traffic. These bridges also support hurricane evacuation procedures for north Merritt Island via SR3/Space Commerce Way.

The Haulover Canal Bridge is the northernmost access point to KSC and has the smallest volume of traffic for all bridges. If the bridge is removed or is impassable because of extended maintenance, the detour using the U.S. Route 1/SR402 route to the northernmost security entrance to KSC at Gate 4 adds over eight miles to the route or approximately 10 minutes of commute time.

All KSC bridges are Department of Transportation (DOT) rated for standard loads.

Parking lots on KSC are primarily located in four areas:

  • LC39A and LC39B
  • Vehicle Assembly Building Area
  • Indian River Bridge/NASA Causeway Westbound
  • KSC Industrial Area
  • Kennedy Space Center Visitor Complex

There are more than 120 parking lots in these areas, including unpaved spaces and paved lots with concrete and bituminous surfacing.

In addition to employee parking, parking lots serve as heavy equipment storage areas that have special requirements due to the weight and properties of the materials and equipment stored on them.

Rail

Rail service to the Cocoa-Titusville area is provided by the Florida East Coast (FEC) Railway. The direct freight connection to KSC and CCAFS is operated and maintained by KSC.

  • The Jay Jay rail yard is the connecting link between KSC and the FEC railway, west of Jay Jay Railroad Bridge and the Indian River.
  • The Jay Jay Railroad Bridge was refurbished from 2005-2009, but is rapidly approaching the end of its service life.
  • About 40 miles of track currently serve KSC and Air Force logistical and operational requirements. Sidings are provided in the KSC Industrial Area, VAB area, LC39A area, and LC39B area.
  • Additionally, a rail spur at the SLF was originally designed to handle leaking or suspected hazardous loads. This extension now provides a rail connection for current and future operations at the SLF to enable commercial companies who wish to utilize rail.

Sea

The Center’s location adjacent to several waterways provides multiple opportunities to leverage water access.

  • Located at the south boundary of CCAFS, Port Canaveral consists of an entrance channel and turning basins dredged to accommodate oceangoing freighters and passenger cruise liners. Harbor facilities for Air Force and Navy activities at CCAFS are located north and northeast of the turning basins.
  • The Navy has constructed a 45-foot-deep turning basin and 1,200-foot pier on the north side of the entrance to Port Canaveral. The pier has a 105-ton crane available to other government users on a noninterference basis. This facility is primarily used for the Trident Submarine program and is homeport to the Navy ship USNS Waters, which supports submarine operations.
  • Commercial harbor installations include a wharf on the south shore of the harbor equipped for unloading petroleum products into nearby tanks. Commercial and sport fishing boats dock in the harbor south of the turning basin. Cruise terminals are located in the west turning basin and there is a marina southwest of the cruise terminals.
  • Port Canaveral provides water access to KSC facilities through a canal that links the port with the Intracoastal Waterway in the Indian River. The connection is the result of moving the west dike of the port 4,000 feet into the Banana River and building a 90-foot by 600-foot lock in the relocated west dike.
  • A dredged channel from the lock to the Merritt Island Barge Canal creates a water connection between the ocean and the Intracoastal Waterway.
  • A KSC barge mooring is located at the intersection of the barge channel and the barge canal near the Canaveral Lock. This area has a depth of 25-30 feet. It provides a holding area for barges that will be moved up a dredged channel to the CCAFS dock facilities and the turning basin in the VAB area.
  • The Turn Basin and Dock, east of the VAB, provides a direct water connection between the Atlantic Ocean and space launch processing activities at KSC. Utilizing a dockage area 1,800 feet long and 1,700 feet wide, the Turn Basin was used by both the Apollo and Shuttle Programs to receive fuel tanks and other elements too large to travel over open roadways.
  • The turn basin maintains a depth of 10-15 feet at the cargo transfer point and deepens to approximately 25 feet near the middle.

Space

The most recognized function of KSC is the ability to transport people and payloads to orbit and beyond. Having the facilities and infrastructure to support transportation of people and cargo out of Earth's atmosphere into outer space is what qualifies space as a fifth mode of transportation.

KSC's Vertical Launch capability includes LC39A, LC39B, and LC41 launch pads, as well as the Crawlerway. The Center also has the capability of supporting Horizontal Launch and Landing operations utilizing the Shuttle Landing Facility and associated support infrastructure. All launch operations at KSC and CCAFS are currently supported by the U.S. Air Force operated Eastern Range, which includes the mechanism and launch infrastructure that supports space transportation at KSC.



  • LC39A is one of the most iconic and historically significant vertical launch pads in the world. LC39A has the distinction of hosting the first Saturn V launch in 1967 and was last used in 2011 for the launch of Atlantis, which concluded launch operations of the Space Shuttle Program.
  • With the retirement of the Shuttle Program, LC39A has been identified as not having a future NASA programmatic use and a Non-NASA user is currently under consideration to operate the facility in order to mature and develop the Vertical Launch capability for Non-NASA operations.
  • LC39A is located 18,159 feet from the Vehicle Assembly Building (VAB) with launches conducted from atop a concrete hardstand located at the center of the pad, 48 feet above sea level, which measures 390 feet by 325 feet.
  • The pad supports the concept of mobile launcher platform (MLP) operations, where space vehicles are assembled and checked out on an MLP in the protected environment of a vehicle integration facility, and then transported to the launch pad for final processing and launch.
  • During the Apollo and Shuttle Programs, vehicles were assembled on an MLP in the VAB and then transported by a crawler-transporter along the Crawlerway which connects the VAB to both pads LC39A and LC39B.
  • Currently, the two major items of equipment on the LC39A pad are the fixed service structure and the rotating service structure. The fixed service structure is located on the north side of the pad’s hardstand and is 247 feet and made up of 12 work levels at 20-foot intervals. The rotating service structure rotates 120 degrees from a retracted position and was utilized to receive space shuttle payloads while in the retracted position, rotate, and install them in the orbiter cargo bay.
  • Launch Complex 39B (LC39B) - LC39B was originally identical in design to LC39A.
  • LC39B was deactivated by NASA in 2007 for modifications in support of NASA’s successor program, which has become NASA’s Space Launch System (SLS), and to accommodate multiple flight vehicles in concert with NASA’s multi-user spaceport model.
  • Since its deactivation, LC39B is has had its Flight Service Structure removed to reflect a “clean pad” concept. This concept allows rockets to be transported to the pad on their own MLP, including related service structure, as opposed to custom structures on the pad. The liquid hydrogen, liquid oxygen, and sound suppression water tanks are the only structures left from the Shuttle Program.
  • The clean pad concept increases versatility and flexibility and supports KSC’s multi-user model by allowing the pad to be used by multiple users with multiple types of vehicles in concert with SLS launch operations.
  • Modifications of LC39B are ongoing and will be completed within the near term of this Master Plan.
  • Launch Complex 41 (LC41) is a NASA asset currently leased to the U.S. Air Force and, since 2002, has been utilized for the United Launch Alliance’s Atlas V Program.
  • The complex is not served by the Crawlerway as in LC39A and LC39B but instead the flight hardware is assembled in a vertical integration facility and moved to the pad utilizing a rail mounted MLP.
  • Horizontal Launch and Landing capability is provided via the Shuttle Landing Facility (SLF).
  • The SLF’s 15,000-foot runway is the longest paved runway in the world committed to Horizontal Launch and Landing of people and cargo to and from destinations outside of Earth’s atmosphere.
  • The SLF was built to support a single user, NASA, in support of the landing of the Shuttle Orbiter. With the retirement of the Shuttle Program in 2011, the SLF has been identified as not having a future NASA programmatic use and a Non-NASA user is currently under consideration to operate the facility in order to mature and develop the Horizontal Launch and Landing capability for multiple users.

KSC’s launch capabilities are further supported by the Crawlerway and the Eastern Range.

  • The Crawlerway is a unique dual-lane roadway designed for carrying crawler-transporter vehicles and their loads from the VAB to LC39A and LC39B. These roadways are 130 feet wide with twin 40-foot wide, 7-feet deep, river rock-covered lanes called track-ways. The track-ways are separated by a 50-foot wide grass median. The Crawlerway extends 3.4 miles from the VAB to LC39A and 4.2 miles to launch pad LC39B.
  • The Crawlerway was constructed in 1964 for moving Saturn rockets and support equipment weighing 18.5 M pounds to the launch pads. Until July 2011, the Crawlerway was used for the Space Shuttle vehicle and other equipment weighing 17 M pounds.
  • The Crawlerway road design allows expansion to access proposed launch areas. The Crawlerway is currently being upgraded to support the transport of NASA’s Space Launch System (SLS) vehicle between the VAB and LC39B.
  • With the exception of these programmatic upgrades there are no current plans to expand the Crawlerway capability to future launch pads.
  • The Eastern Range (Simply, the Range) is operated by the U.S. Air Force’s 45th Space Wing (45SW) out of Patrick Air Force Base with the purpose of ensuring that no launches from KSC or CCAFS endanger civilian lives or property.
  • The Range starts at the launch pads at KSC and CCAFS and includes a network of tracking and instrumentation stations that extends eastward over the Atlantic Ocean and into the Indian Ocean.
  • Range operators track rockets from the moment they leave their pads and can trigger the self-destruct mechanism if an inconsistency develops with its path and pre-determined launch corridor.
  • The 45SW also coordinates efforts to make sure commercial aircraft are clear of restricted areas during launch countdowns, weather forecasts, and partners with the U.S. Coast Guard to patrol water within the launch safety zone Waters within the launch safety zone are patrolled jointly by the U.S. Coast Guard and the Air Force.
  • A major component of launch activities is reserving the Range, which must be done in advance of a proposed launch.

Air

The Center has three runway facilities in the immediate vicinity. Several heliports also serve the Center accommodating rotary winged aircraft. In addition to the (SLF), two other runways serve users in the area, including the Skid Strip located at CCAFS, which is operated by the Air Force, and the Space Coast Regional Airport located just west of KSC in south Titusville.

The SLF was built for landing reusable launch vehicles (RLV), specifically the Shuttle Orbiter.

  • The length and width of the SLF is unique, with a runway that is 15,000-foot long and 300 feet wide with 1,000 foot overruns on each end.
  • The SLF was designed to accommodate Space Shuttle landings, either the shuttle alone or piggyback on a jet aircraft, but it also accommodates program support aircraft, aircraft related to commercial enterprises, other aircraft on official call at KSC, and vehicle performance testing.
  • The SLF approach orientations are 150- and 330-degrees magnetic. Field elevation is 9.5 feet above sea level.
  • Operation of the Shuttle Landing Facility (SLF) by a Non-NASA user is pending evaluation.

Several heliports also serve the Center accommodating rotary winged aircraft.

  • SLF Heliport - Helicopters supporting NASA business use the KSC SLF Ferry Terminal as a heliport. The SLF heliport is located northwest of the VAB and near the south end of the SLF.
  • Industrial Area Heliport - The KSC Industrial Area heliport is open only for official traffic to meet the occasional needs of KSC. It is used rarely, most often for special visitors and NASA management personnel on orientation flights. Other uses include medical evacuation, security surveys, and photography missions. The heliport is located on the west side of the parking area behind the KSC Headquarters Building and is a concrete pad with a wind sock adjacent to the pad.
  • Launch Complex 39 Heliport - A heliport is located northwest of the VAB Area Press Site, approximately 1,000 feet southeast of the VAB. The heliport has a windsock and can accommodate up to seven helicopters. It is used for the same purposes as the Industrial Area heliport.

Currently the U.S. Air Force operates two air assets that can contribute to operations at KSC, including the Skid Strip and Skid Strip Heliport.

  • The Skid Strip at CCAFS was originally designed for recovery of remote-controlled missiles. It is not open to commercial air traffic and is used only for official government business.
  • The only aircraft permitted to use the Skid Strip are those that are those used for delivery of rocket stages, payloads and critical rocket components, aircraft carrying people engaged in official administrative business, and aircraft used in support of rocket launchings. All other air traffic is directed to land at Patrick Air Force Base.
  • The Skid Strip is 200 feet wide and 10,000 feet long with 75-foot-wide shoulders and 450-foot by 1,000-foot overruns. The overruns are cleared sod areas rather than hard surfaces.
  • The runway angles from northwest to southeast and is located southeast of the CCAFS Industrial Area. When landing to the southeast, runway 31 is used; when landing to the northwest, runway 13 is used.
  • The Skid Strip paved parking area on the northwest end of the runway is used as a heliport when needed for official traffic, which includes a hard surface structure and a windsock. It is located due west of the Morrell Operations Center and due east of the Medical Building.
  • The FAA has set up “45 SW Eastern Range Special Use Airspace” to manage and control airspace above KSC and CCAFS launch facilities.
  • Airspace and safety criteria for the SLF is in accordance with Federal Aviation Regulation (FAR) Part 77 Airport Aeronautical Surfaces/ Airspace and safety criteria for the Skid Strip is in accordance UFC 3-260-01.
Utility Systems Main Image

Utility Systems

Overview

The following sections give a summary level review of existing utilities infrastructure. The mission at KSC necessitates an infrastructure that is dependable and cost effective. Much of the infrastructure was originally installed in the 1960’s and as a result, KSC is constantly upgrading and repairing existing systems. The following sections describe the existing utility systems across KSC, the existing conditions of those systems and also identify any current and upcoming major projects. Utilities examined in this report are:

  • Electrical Systems
  • Water Systems
  • Wastewater Systems
  • Central Heating & Cooling Plants
  • Fire Protection Systems
  • Propellants and Life Support
  • Natural Gas

Central Plants

There are two (2) main Central Utility Plants (CUP’s) at Kennedy Space Center that provide hot water and chilled water to multiple facilities. Several facilities have their own smaller, dedicated plants that are not part of this summary.

The Industrial Area Chiller Plant (IACP, M7-0407) provides chilled water to eight facilities in the north portion of the KSC Industrial Area. Facilities served include the KSC Headquarters Building (M6-0399), O&C (M7-0355), and SSPF (M7-0360) and other buildings in this area. The IACP was constructed in 1992. Chilled water is produced by six (6) electricity-driven, centrifugal chillers. There are four (4) 1,875-ton chillers and two (2) 2,500-ton chillers for a total capacity of 12,500 tons. The IACP has been the subject of previous studies KSC-DX-83651 and KSC-TA-12054.

The IACP was initially constructed in 1992 as part of the SSPF and was envisioned as the first part of a central chiller plant that would serve the entire Industrial Area. The original plant consisted of two (2) 2,500-ton chillers in a primary/secondary pumping configuration that tied into the chillers within the O&C to provide system redundancy. The O&C chillers are no longer in use as the IACP was expanded. As part of the original construction, a separate project installed a two-cell IACP cooling tower, which interconnected to the adjacent three-cell O&C cooling tower.

In 1995, the IACP was expanded with the addition of four (4) 1,875-ton chillers to provide a total capacity of 12,500 tons. With minor modification the IACP has remained in this configuration to the present date.

IACP renovations are now covered by an approved FY 14 CoF project (PCN 98862, Upgrade Systems, IACP). Scope includes upgrades for mechanical and electrical systems - replacing the three-celled O&C cooling tower B, replacing motor control centers and variable frequency drives, replacing refrigerant-22 chillers, adding additional facilities to the Industrial area loop, and building modifications to increase chilled water supply temperature. The project has an option to construct a 2.8 million gallon chilled water thermal energy storage system that will reduce chilled water production cost. The additional chilled water storage would also provide emergency loop fill capability in the event of an unplanned water loss.

Industrial Area Chiller Plant

The VAB Utility Annex (VABUA) provides chilled and hot water for building heating and cooling for various facilities in the Launch Complex 39 Area. It was built in 1966 and is located just southwest of the Vehicle Assembly Building. It provides chilled water to more than a dozen facilities. Only five of the facilities served use both chilled and hot water from the Annex. The other remaining facilities, which are located south of the Annex, utilize only chilled water.

Hot water is heated to high temperature (approximately 275°F) by three (3) boilers. Each boiler has dual-fuel capabilities (natural gas and fuel oil) and is rated at 20 million BTU/hr. This system is currently oversized. Winter hot water demand has peaked at 15 million BTU/hr and typically averages about 7 million BTU/hr. This demand can be accommodated by one boiler.

The chilled water system consists of five (5) electric-driven, centrifugal chillers and four (4) cooling tower cells. Chillers 1 through 4 are approximately 45 years old. Chiller 5 is over 20 years old. These chillers are 2,500 tons each. One of the chillers has a second compressor allowing it to operate at approximately 1100 tons. This gives the plant more flexibility when matching the system load without the use of hot gas bypass. The chillers have a maximum capacity of 12,500 tons.

Proposed Utility Annex upgrades are included (but not yet funded) in the GSDO project to upgrade VAB to support SLS. The project (PCN 99000.4) would provide upgrades to include structural, compressed air systems, chilled water upgrades, boiler decentralization and controls upgrades. The chillers, associated piping and pumps will be replaced. The boilers will be decentralized and replaced with modular boilers supplying the VAB and various LC39 facilities.

Electrical

Electrical power is purchased from Florida Power and Lights at 115 kV and stepped down to 13.8 kV at two locations to serve KSC. The Center owns and maintains the 13.8 kV medium voltage distribution system which serves the facilities.

In a unique public-private partnership between Florida Power and Light (FPL) and NASA, a commitment to bringing clean-energy solutions to the state of Florida is demonstrated through the construction of solar photovoltaic power facilities at KSC. The partnership between NASA and FPL is helping to provide clean, renewable power to Florida residents, support America’s space program by supplying electricity directly to Kennedy Space Center, and is also helping to reduce reliance on fossil fuels and improve the environment.

A FPL solar array located in the southern portion of KSC produces an estimated 10 megawatts of clean, emissions-free power for FPL customers, which is enough energy to serve approximately 1,100 homes. A separate solar facility of approximately one megawatt located in the Industrial Area provides clean power directly to Kennedy Space Center and is helping NASA meet its renewable energy goals. Additional solar photovoltaic power facilities are planned for the future.

NASA’s LC39 Area and Industrial Area power substations are served by Florida Power and Light’s (FPL) 115 kV loop-configured sub-transmission system affording power delivery from two geographically diverse FPL transmission lines. The 115 kV sub-transmission service voltage level is transformed (“stepped down”) to nominal distribution voltage levels of 13.8 kV at NASA’s C5/C5A power substation serving the LC39 Area, and to 13.2 kV at NASA’s Orsino power substation serving the Industrial Area. The C5 portion of the C-5/C5-A Substation and the Orsino Substation utilize conventional open tubular bus arrangements and employ outdoor feeder and bus circuit breakers while the C5A portion of the C5/C5A substation features enclosed bus and an indoor feeder circuit breaker lineup. NASA’s power substations are configured in a ring bus affording flexible operation for breaker maintenance and increased reliability due to service from the two isolated utility sources.

Electrical projects anticipated to be funded by NASA include upgrades to institutional power systems, which will be performed in four phases. The first phase is currently in design and will include the following:

  • Modify the C5 and Orsino Substation to reduce arc-flash potential within KSC manholes.
  • Repair and replace C5 and Orsino Substation bus structures.
  • Refurbish Launch Complex 39 Area Emergency Power Plant generator control and load bank system.
  • Replace degraded and obsolete power cables, switchgear, and transformers at various KSC locations.
  • Replace portions of the power system duct banks due to deterioration that would preclude re-use for new cabling.

Several stationary generators serve selected KSC equipment and facilities at both the primary and secondary voltage levels during interruption of nominal distribution service. Five two megawatt diesel generators rated at the primary distribution voltage level and housed in the Emergency Power Plant support processing operations and provide emergency life support power via the LC39 Area C5 Substation open bus and an express feeder originating at the plant. Fixed generators rated at secondary distribution system voltages are also sited at selected facilities to support mission essential operations.

Fire Protection

Fire protection systems exist at NASA facilities to protect personnel and equipment from fire. Fire suppression systems are also in place in case of launch vehicle emergencies. Fire protection consist of building fire suppression and detection systems, fire vehicles, fire stations, and centralized monitoring and dispatch facilities. Fire Protection systems were discussed extensively in the 2003 Study “NASA Technical Summary of Infrastructure” (KSC-6062). Highlights from that discussion are summarized and updated in this narrative.

A dispatch facility in the Launch Control Center (LCC K6-0900) called the “Protective Services Communication Center” (PSCC) is responsible for remote monitoring of fire alarm systems. There is also a secondary, backup facility, called the Alternate PSCC (APSCC), in Building K6-1446. These facilities monitor the KSC fire alarm systems.

KSC has three fire stations. The stations receive dispatch orders from the PSCC and APSCC. Each station is responsible for calls within its own prescribed geographic area. The KSC fire stations are J5-1299, that is located adjacent to the Shuttle Landing Facility (SLF), M6-695, located in the Industrial Area, and J7-1339, located between launch Pads A and B.

There are a variety of fire suppression systems in facilities at KSC. Sprinkler systems installed include wet-type, dry-type, deluge, and pre-action sprinkler systems. The vast majority of KSC facilities have a wet-type sprinkler system. Deluge systems are utilized for facilities that may store flammable liquids, fuels and are also used for launch pads. Other systems installed in various facilities include chemical suppression systems, gaseous suppression systems, and standpipe systems. Chemical suppression systems, which include dry-type and wet-type, are utilized for specialty applications such as paint booths (dry-type) and grease exhaust systems (wet-type). Gaseous suppression systems consist of either Halon or CO2 systems and are mainly utilized at launch pads. Standpipe systems are installed in over 30 KSC facilities and serve as a backup to wet-type sprinkler systems.

The current condition of fire protection systems varies between facilities. The Orbiter Processing Facilities (OPF), Hypergol Maintenance Facilities (HMF) Area, Launch Pads A and B (Pad), and the Vehicle Assembly Building (VAB) are supplied fire suppression water from ground level storage tanks and the use of fire pumps of various capacities and pressures. The pumps are maintained in accordance with NFPA 20, however much of the pipe residing in the pump houses is eroded and the pumps are outdated. The pumps were refurbished in 1997, however, many are World War II surplus shipboard diesel drivers and pumps. Facility fire protection systems are well maintained and a recent three-phase project installed fire suppression systems in approximately 20 facilities that were previously only provided with fire detection.

The Center Domestic Water Distribution system (supplies fire hydrants) was recently updated with ground level storage and variable speed pumps to replace the elevated water tanks. The Center-Wide fire alarm reporting system is currently being replaced with a radio reporting and monitoring system to replace the existing system relying on copper data lines and 25+ year old equipment.

A design was recently completed for the replacement of the fire suppression distribution piping and fire pumps within the VAB.

Natural Gas

A natural gas distribution infrastructure was built in 1994 to support the activities at KSC. The system was expanded in 1999 to CCAFS. Natural gas is used as the main fuel source for heating plants at VAB and at the Industrial Complex, which provide hot water for building heating and domestic hot water purposes. The main pipeline runs through KSC property but is owned by Florida City Gas (FCG), the local natural gas utility. The main 12” natural gas pipeline enters KSC where NASA and Kennedy Parkways intersect. An 8” branch line continues to serve Cape Canaveral Air Force Station (CCAFS). FCG is responsible for the gas main from its station off of NASA Parkway up to and including meters to various facilities in the VAB and Industrial areas of KSC. KSC contractors are responsible for operation and maintenance of natural gas systems downstream of the meter stations.

Propellants & Life Support

The Propellants and Life Support (PLS) Branch in Center Operations Directorate provides services in support of launch vehicles and payloads. The PLS infrastructure provides hypergolic fuels and oxidizers, cryogenic liquids, compressed gases, pressurants, and other specialty fluids and propellant commodities to Kennedy Space Center and Cape Canaveral Air Force Station (CCAFS). These propellants and other gases are utilized in support for the Atlas, Delta, and Falcon Launch Vehicles, and payloads, including commercial space ventures. Propellant and life support infrastructure was discussed extensively in the 2003 Study “NASA Technical Summary of Infrastructure” (KSC-6062). Highlights from that discussion are summarized and updated in this narrative.

Much of the infrastructure piping, systems, and mobile equipment originally entered service in the 1960’s. Consequently, a significant portion of the PLS infrastructure has exceeded its service life and is in need of repair or replacement. According to PRO-RCD-0001 and PRO-RCD-0003, there are currently 15 PLS upgrade projects to repair or replace aging vehicles and equipment worth approximately $12 million.

There are three major facilities that are a part of PLS: Propellants North, Propellants South, and Life Support. Propellants North is the main location for propellants and high pressure gas services. The Converter Compressor Facility (CCF) is located at Propellants North. A new administrative and associated maintenance building for Propellants North was completed in 2011. This project received a LEED Platinum rating, and it is also KSC’s first net-zero energy facility, with 80 kW of photovoltaics. Storable liquids are processed, stored, and disposed of at Propellants South. This facility is located at CCAFS. The Life Support facility is located in the KSC industrial Area and received a LEED Silver rating.

The Life Support Branch supports environmentally hazardous operations at KSC and CCAFS. In addition, it provides and maintains emergency gear. Life Support maintains Self-Contained Atmospheric Protective Ensembles (SCAPE) suits that are used in hazardous operations, such as hypergolic propellant transfers. It provides Emergency Life Support Apparatus (ELSA) throughout KSC and CCAFS and also provides numerous respiratory protection equipment items related to dangerous operations.

PLS maintains numerous mobile tankers, trailers, compressors, and other mobile equipment. Rechargers are truck- or trailer-mounted equipment that it used to refill various storage units throughout KSC and CCAFS. Rechargers convert cryogenic liquids into high-pressure gases as they fill the storage units. Tankers provide liquid and cryogenic, hypergolic, petroleum and other specialty liquids to KSC and CCAFS. Compressed gas can be stored and/or transported in mobile compressed gas trailers. Movable storage units (MSU’s) provide a means of long term gas storage at various sites. Mobile gas compressors, ranging in size from 150 to 650 scfm, produce various compressed gases such as helium. In addition, PLS has thousands of compressed gas cylinders and cryogenic storage containers (dewars). Refueler trucks, mobile hypergol scrubbers, and other miscellaneous equipment constitute the remainder of the mobile equipment.

PLS operates and maintains major helium and nitrogen pipelines that distribute these gases to various locations at KSC and CCAFS. The distribution of helium gas originates at the CCF at Propellants North where bulk liquid helium is converted to a high pressure gas and distributed to the LC-39 area and to launch complexes on CCAFS. The LC-39 pipeline services Pad A, Pad B, the VAB and the OPFs. A helium pipeline also runs from the CCF east towards LC-39 Pad A, then south along the ocean to SLC-41, SLC-40 and SLC-37 at CCAFS.

Nitrogen distribution does not originate on KSC property. The nitrogen pipeline begins at the Air Liquide America Corporation nitrogen plant, which is located just south of KSC on Kennedy Parkway South. This plant produces both gaseous and liquid nitrogen. The main 6” line runs north along Kennedy Parkway South, and crosses through the VAB complex, until it reaches the CCF at Propellants North. From the CCF, nitrogen is fed east to the shuttle launch pads 39A and 39B, and back west to the VAB Complex. A 5” branch line taps off of the main line at Kennedy Parkway South to serve the Industrial Area Complex and CCAFS. The nitrogen lines to the shuttle launch pads and CCAFS are interconnected to create a loop.

Nitrogen line refurbishment projects are ongoing and are slated to be completed by mid-2014. Since the lines are underground, refurbishment consists mainly of checking for rust, and replacing anodes and clamps.

The existing Converter Compressor Facility is slated for replacement with a new facility at the same location. The existing compression equipment will be replaced as well. It is anticipated the project will be completed by FY2017 at a cost of $25 million.

A project at Propellants North Fluid Servicing Area will provide for safety upgrades. A new audible and visual area warning system will be installed and completed by FY 2018 at a cost of $2.3 million.

With the decommissioning of the Shuttle program, associated buildings and infrastructure, the amount of propellant used each year has dropped. In 2012, $14.5 million of propellants were distributed, stored, or otherwise produced by PLS.

Wastewater

KSC and Cape Canaveral Air Force Station (CCAFS) have a combined wastewater collection and treatment system. The system has its beginnings in the 1950’s when Cape Canaveral was first built. The wastewater system consists of water treatment facilities, pre-treatment facilities, and lift stations. These facilities are connected by a collection system of almost 100 miles of sewer mains, about 50 miles of which is located at KSC. Wastewater systems were discussed extensively in the 2003 Study “NASA Technical Summary of Infrastructure” (KSC-6062). Highlights from that discussion are summarized and updated in this narrative.

There are several different types of wastewater pipe materials used at KSC, depending partly on the age of the pipe. Sewer piping materials include vitrified clay (lined and unlined), cast iron, ductile iron, PVC, HDPE, and asbestos cement. There is a combination of forced mains and gravity mains onsite. Forced main systems include over 70 lift stations that are on KSC property.

There are about 20 septic tank systems that are not connected to the wastewater collection system. The majority of these systems serve facilities that are located in remote locations of KSC and the central wastewater collection system is not nearby.

There are five (5) pre-treatment facilities at KSC. Each facility performs a unique function.

  • Propellant Waste Tank Farm (PWTF, M6-946)
  • RAYOX Facility (M6-897)
  • Ultrasorb Heavy Equipment Wash Pre-treatment (M6-534)
  • GSA Carwash Pre-treatment (M6-688)
  • Grease Pre-treatment (STP4, K6-792)

Wastewater that comes from the oxidizer pre-treatment and waste scrubbing of propellant equipment occurs at the Propellant Waste Tank Farm (PWTF). Effluent leaving the PWTF must meet prescribed pH levels prior to entering the wastewater collection system. The RAYOX facility is used to store and treat 55-gallon drums that contain hydrazine rinstates. These rinstates are created when trucks, tanks, and other equipment that have come in contact with hydrazine are washed down. The Ultrasorb Wash is used to wash down and clean heavy equipment. It has the ability to separate oil and grease from the wastewater. The GSA carwash is used to wash KSC vehicles provided by GSA. Grease from KSC food service facilities is collected from grease traps by trucks on a weekly basis and transported to the STP4.

Nearly all wastewater, both from industrial and domestic sources, ends up at the Regional Wastewater Treatment Facility (RWWTF), which is located at CCAFS. Treatment stages of waste at RWWTF include filtration of suspended solids, aeration of organic matter, additional filtration, and disinfection with liquid chlorine. The plant has a peak capacity of 1.3 million gallons per day (GPD) but averages 515,000 GPD. About 400,000 GPD of this is used to recharge the CCAFS aquifer.

Water

Primary metering at KSC is accomplished at the three water distribution system interconnects: the City of Cocoa at the W-1 pump station on State Road 3, with Cape Canaveral Air Force Station at the NASA Causeway, and also at a location near Launch Complex 41. Reimbursable customers, such as the Visitor’s Information Center, are secondarily metered . Some individual facilities, such as the cooling towers at the Utility Annex and the IACP, are also secondarily metered.

The replacement of certain water lines throughout KSC is ongoing. The fifth and last Phase of an ongoing project to replace water lines is scheduled to be completed in 2017. Pipeline replacement is to include critical water mains, facility service lines, and fire hydrants, This project will also replace KSC’s primary pumps station.